Dry Fracking2018-08-10T14:34:02+00:00

DRY FRACKING ASSESSMENT

Ensure you’re getting the most out of your equipment.

Set up a full inspection on your dry sand processing plant.

SET UP EVALUATION
dry-plant-loading-facility

OUR ASSESSMENT INCLUDES

Site Survey: Adequate roads and stockpile areas?

Drying System: Performance and meeting permits?

Dry Screening: Performance, polishing for additional cuts?

Conveyors and Bucket Elevators: Layout and performance?

Dry Sand Storage: Adequate for markets and downtime?

Ventilation Requirements: Meet new OSHA regulations?

Maintenance and Safety: Overall appearance, safeguards?

Sand Dryer – Static Fluid Bed

  • Site Survey: Layout, Environmental?
  • Foundations and Structures: Settling?
  • Burner and Furnace: Performance?
  • Drying and Cooling Floors: Damage?
  • Air Plenum: Corrosion or leaks?
  • Primary Dust Collector: Corrosion or leaks?
  • Emissions Control System: Permits met?
  • Maintenance and Safety: Burner safety?

Sand Dryer – Vibratory Fluid Bed

  • Site Survey: Layout, Environmental?
  • Foundations and Structures: Settling?
  • Burner and Furnace: Performance?
  • Drying and Cooling Floors: Damage?
  • Air Plenum: Corrosion or leaks?
  • Primary Dust Collector: Corrosion or leaks?
  • Emissions Control System: Permits met?
  • Maintenance and Safety: Burner safety?

Sand Dryers – Rotary

  • Site Survey: Layout, Environmental?
  • Foundations and Structures: Settling, trunnion alignment?
  • Burner and Furnace: Performance?
  • Dryer Shell: Shell heat damage, flights, tire/trunnion damage?
  • Air Plenum: Corrosion or leaks?
  • Primary Dust Collector: Corrosion or leaks, discharge valve?
  • Emissions Control System: Permits met?
  • Maintenance and Safety: Burner safety, rotating elements?

Sand Dryer Burners and Fuel Trains

  • Fuel Sources: Natural gas, LPG, other?
  • Fuel Trains: NFPA, IRI compliant?
  • Combustion Fans: Performance, condition?
  • Burner Chambers: Damaged, leaks?
  • Maintenance and Safety: Interlocks?

Sand Dryer – Dry Emission Controls

  • Foundations and Supports: Settling due to vibration?
  • Primary Cyclone or Knock-out Chamber: Corrosion or erosion?
  • Dirty Air Plenum and Internals: Erosion, buildup, leaks?
  • Bag, Cages and Cleaning Mechanism: Corrosion, bag blinding, leaks?
  • Ducting and Discharge Valves: Corrosion, erosion, leaks?
  • Fan and Stack: Performance, air control, noise, corrosion, erosion?
  • Maintenance and Safety: Condition, access, guarding in place?

Sand Dryer Control Systems

  • Burner Safety Management System: Performance?
  • Flame Relays: Performance?
  • Fan Pressure Gauges: Performance?
  • Chart Recording: Historical record of performance?
  • Environmental: Tuning required, permits being met?
  • Maintenance and Safety: Interlocks?

Dry Sand Screening

  • Foundations and Supporting Structure: Vibration, supports?
  • Housing, Doors and Seals: Leaks, adequate clearance?
  • Screen Cloth and Ball Decks: Holes, erosion, heat damage?
  • Discharge Chutes or Hoses: Erosion, leaks, valve performance?
  • Ventilation Ducts: Erosion, leaks, buildup in laterals, sizing?
  • Maintenance and Safety: Condition, guarding in place?

Conveyors and Elevators

  • Traditional Roller Belt Conveyors: Belt condition, cleaners?
  • Steep Inclined Flexible Wall Belt Conveyors: Belt condition?
  • Screw Conveyors: Housing and flight wear, bearings, drive?
  • Bucket Elevators: Hot belts, backstops, jib cranes, watchdogs?
  • Maintenance and Safety: Walkways, guards, pull cords in place?

BUILDING A NEW PLANT?

We can offer an total turnkey package where we design and build your dry sand plant.

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